About The Merch Lab
The Merch Lab makes custom hats and apparel for businesses, teams and events in Wilmington, NC.
The studio
Who we are
The Merch Lab is a custom hat and apparel business in Wilmington, NC. We make patch hats, screen printing, DTF prints, patches and embroidery for small runs and big orders. We are based in Wilmington and ship anywhere in the USA.
Services
What we make
Custom Hats
Patch and leather patch hats.
Screen Printing
Classic ink for bold, simple graphics.
Custom T-Shirts and Apparel
Tees, hoodies and more for your brand.
DTF Printing
Full color prints with sharp detail.
Custom Patches
Woven and leather patches for hats and gear.
Custom Embroidery
For orders of 24 pieces and up.
How it works
How orders work
1
Send your idea or logo
2
We quote your order
3
We make it
4
Your order is ready
Reviews
What clients say
★★★★★
“I’ve been using The Merch Lab for custom clothing for many years and I will use them for years to come. Every project is collaborative, well thought out and comes out just as planned. Jeff’s attention to detail is unmatched.”
David C.Google review
★★★★★
“I’ve worked with The Merch Lab several times designing logos and apparel. His attention to detail, quality, and communication is unmatched! I highly recommend this business.”
David E.Google review
Who we work with
- Businesses
- Trades and workwear
- Teams
- Schools
- Events
- Restaurants
- Nonprofits